fix(webui): build support bundle synchronously on download, bypass task queue

Support bundle is now built on-the-fly when the user clicks the button,
regardless of whether other tasks are running:

- GET /export/support.tar.gz builds the bundle synchronously and streams it
  directly to the client; the temp archive is removed after serving
- Remove POST /api/export/bundle and handleAPIExportBundle — the task-queue
  approach meant the bundle could only be downloaded after navigating away
  and back, and was blocked entirely while a long SAT test was running
- UI: single "Download Support Bundle" button; fetch+blob gives a loading
  state ("Building...") while the server collects logs, then triggers the
  browser download with the correct filename from Content-Disposition

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>

audit/internal/app/app.go

@@ -145,14 +145,23 @@ func New(platform *platform.System) *App {
 // ApplySATOverlay parses a raw audit JSON, overlays the latest SAT results,
 // and returns the updated JSON. Used by the web UI to serve always-fresh status.
 func ApplySATOverlay(auditJSON []byte) ([]byte, error) {
-	var snap schema.HardwareIngestRequest
-	if err := json.Unmarshal(auditJSON, &snap); err != nil {
+	snap, err := readAuditSnapshot(auditJSON)
+	if err != nil {
 		return nil, err
 	}
 	applyLatestSATStatuses(&snap.Hardware, DefaultSATBaseDir)
 	return json.MarshalIndent(snap, "", "  ")
 }
 
+func readAuditSnapshot(auditJSON []byte) (schema.HardwareIngestRequest, error) {
+	var snap schema.HardwareIngestRequest
+	if err := json.Unmarshal(auditJSON, &snap); err != nil {
+		return schema.HardwareIngestRequest{}, err
+	}
+	collector.NormalizeSnapshot(&snap.Hardware, snap.CollectedAt)
+	return snap, nil
+}
+
 func (a *App) RunAudit(runtimeMode runtimeenv.Mode, output string) (string, error) {
 	if runtimeMode == runtimeenv.ModeLiveCD {
 		if err := a.runtime.CaptureTechnicalDump(DefaultTechDumpDir); err != nil {
@@ -276,6 +285,9 @@ func (a *App) ExportLatestAudit(target platform.RemovableTarget) (string, error)
 	if err != nil {
 		return "", err
 	}
+	if normalized, normErr := ApplySATOverlay(data); normErr == nil {
+		data = normalized
+	}
 	if err := os.WriteFile(tmpPath, data, 0644); err != nil {
 		return "", err
 	}
@@ -733,6 +745,7 @@ func (a *App) HealthSummaryResult() ActionResult {
 	if err := json.Unmarshal(raw, &snapshot); err != nil {
 		return ActionResult{Title: "Health summary", Body: "Audit JSON is unreadable."}
 	}
+	collector.NormalizeSnapshot(&snapshot.Hardware, snapshot.CollectedAt)
 
 	summary := collector.BuildHealthSummary(snapshot.Hardware)
 	var body strings.Builder
@@ -767,6 +780,7 @@ func (a *App) MainBanner() string {
 	if err := json.Unmarshal(raw, &snapshot); err != nil {
 		return ""
 	}
+	collector.NormalizeSnapshot(&snapshot.Hardware, snapshot.CollectedAt)
 
 	var lines []string
 	if system := formatSystemLine(snapshot.Hardware.Board); system != "" {

audit/internal/app/app_test.go

@@ -660,13 +660,50 @@ func TestHealthSummaryResultIncludesCompactSATSummary(t *testing.T) {
 	}
 }
 
+func TestApplySATOverlayFiltersIgnoredLegacyDevices(t *testing.T) {
+	tmp := t.TempDir()
+	oldSATBaseDir := DefaultSATBaseDir
+	DefaultSATBaseDir = filepath.Join(tmp, "sat")
+	t.Cleanup(func() { DefaultSATBaseDir = oldSATBaseDir })
+
+	raw := `{
+	  "collected_at": "2026-03-15T10:00:00Z",
+	  "hardware": {
+	    "board": {"serial_number": "SRV123"},
+	    "storage": [
+	      {"model": "Virtual HDisk0", "serial_number": "AAAABBBBCCCC3"},
+	      {"model": "PASCARI", "serial_number": "DISK1", "status": "OK"}
+	    ],
+	    "pcie_devices": [
+	      {"device_class": "Co-processor", "model": "402xx Series QAT", "status": "OK"},
+	      {"device_class": "VideoController", "model": "NVIDIA H100", "status": "OK"}
+	    ]
+	  }
+	}`
+
+	got, err := ApplySATOverlay([]byte(raw))
+	if err != nil {
+		t.Fatalf("ApplySATOverlay error: %v", err)
+	}
+	text := string(got)
+	if contains(text, "Virtual HDisk0") {
+		t.Fatalf("overlaid audit should drop virtual hdisk:\n%s", text)
+	}
+	if contains(text, "\"device_class\": \"Co-processor\"") {
+		t.Fatalf("overlaid audit should drop co-processors:\n%s", text)
+	}
+	if !contains(text, "PASCARI") || !contains(text, "NVIDIA H100") {
+		t.Fatalf("overlaid audit should keep real devices:\n%s", text)
+	}
+}
+
 func TestBuildSupportBundleIncludesExportDirContents(t *testing.T) {
 	tmp := t.TempDir()
 	exportDir := filepath.Join(tmp, "export")
 	if err := os.MkdirAll(filepath.Join(exportDir, "bee-sat", "memory-run"), 0755); err != nil {
 		t.Fatal(err)
 	}
-	if err := os.WriteFile(filepath.Join(exportDir, "bee-audit.json"), []byte(`{"ok":true}`), 0644); err != nil {
+	if err := os.WriteFile(filepath.Join(exportDir, "bee-audit.json"), []byte(`{"collected_at":"2026-03-15T10:00:00Z","hardware":{"board":{"serial_number":"SRV123"},"storage":[{"model":"Virtual HDisk0","serial_number":"AAAABBBBCCCC3"},{"model":"PASCARI","serial_number":"DISK1"}],"pcie_devices":[{"device_class":"Co-processor","model":"402xx Series QAT"},{"device_class":"VideoController","model":"NVIDIA H100"}]}}`), 0644); err != nil {
 		t.Fatal(err)
 	}
 	if err := os.WriteFile(filepath.Join(exportDir, "bee-sat", "memory-run", "verbose.log"), []byte("sat verbose"), 0644); err != nil {
@@ -698,6 +735,7 @@ func TestBuildSupportBundleIncludesExportDirContents(t *testing.T) {
 
 	tr := tar.NewReader(gzr)
 	var names []string
+	var auditJSON string
 	for {
 		hdr, err := tr.Next()
 		if errors.Is(err, io.EOF) {
@@ -707,6 +745,13 @@ func TestBuildSupportBundleIncludesExportDirContents(t *testing.T) {
 			t.Fatalf("read tar entry: %v", err)
 		}
 		names = append(names, hdr.Name)
+		if contains(hdr.Name, "/export/bee-audit.json") {
+			body, err := io.ReadAll(tr)
+			if err != nil {
+				t.Fatalf("read audit entry: %v", err)
+			}
+			auditJSON = string(body)
+		}
 	}
 
 	var foundRaw bool
@@ -721,6 +766,12 @@ func TestBuildSupportBundleIncludesExportDirContents(t *testing.T) {
 	if !foundRaw {
 		t.Fatalf("support bundle missing raw SAT log, names=%v", names)
 	}
+	if contains(auditJSON, "Virtual HDisk0") || contains(auditJSON, "\"device_class\": \"Co-processor\"") {
+		t.Fatalf("support bundle should normalize ignored devices:\n%s", auditJSON)
+	}
+	if !contains(auditJSON, "PASCARI") || !contains(auditJSON, "NVIDIA H100") {
+		t.Fatalf("support bundle should keep real devices:\n%s", auditJSON)
+	}
 }
 
 func TestMainBanner(t *testing.T) {
@@ -734,6 +785,10 @@ func TestMainBanner(t *testing.T) {
 	product := "PowerEdge R760"
 	cpuModel := "Intel Xeon Gold 6430"
 	memoryType := "DDR5"
+	memorySerialA := "DIMM-A"
+	memorySerialB := "DIMM-B"
+	storageSerialA := "DISK-A"
+	storageSerialB := "DISK-B"
 	gpuClass := "VideoController"
 	gpuModel := "NVIDIA H100"
 
@@ -749,12 +804,12 @@ func TestMainBanner(t *testing.T) {
 				{Model: &cpuModel},
 			},
 			Memory: []schema.HardwareMemory{
-				{Present: &trueValue, SizeMB: intPtr(524288), Type: &memoryType},
-				{Present: &trueValue, SizeMB: intPtr(524288), Type: &memoryType},
+				{Present: &trueValue, SizeMB: intPtr(524288), Type: &memoryType, SerialNumber: &memorySerialA},
+				{Present: &trueValue, SizeMB: intPtr(524288), Type: &memoryType, SerialNumber: &memorySerialB},
 			},
 			Storage: []schema.HardwareStorage{
-				{Present: &trueValue, SizeGB: intPtr(3840)},
-				{Present: &trueValue, SizeGB: intPtr(3840)},
+				{Present: &trueValue, SizeGB: intPtr(3840), SerialNumber: &storageSerialA},
+				{Present: &trueValue, SizeGB: intPtr(3840), SerialNumber: &storageSerialB},
 			},
 			PCIeDevices: []schema.HardwarePCIeDevice{
 				{DeviceClass: &gpuClass, Model: &gpuModel},

audit/internal/app/support_bundle.go

@@ -247,7 +247,7 @@ func copyDirContents(srcDir, dstDir string) error {
 }
 
 func copyExportDirForSupportBundle(srcDir, dstDir string) error {
-	return copyDirContentsFiltered(srcDir, dstDir, func(rel string, info os.FileInfo) bool {
+	if err := copyDirContentsFiltered(srcDir, dstDir, func(rel string, info os.FileInfo) bool {
 		cleanRel := filepath.ToSlash(strings.TrimPrefix(filepath.Clean(rel), "./"))
 		if cleanRel == "" {
 			return true
@@ -259,7 +259,25 @@ func copyExportDirForSupportBundle(srcDir, dstDir string) error {
 			return false
 		}
 		return true
-	})
+	}); err != nil {
+		return err
+	}
+	return normalizeSupportBundleAuditJSON(filepath.Join(dstDir, "bee-audit.json"))
+}
+
+func normalizeSupportBundleAuditJSON(path string) error {
+	data, err := os.ReadFile(path)
+	if err != nil {
+		if os.IsNotExist(err) {
+			return nil
+		}
+		return err
+	}
+	normalized, err := ApplySATOverlay(data)
+	if err != nil {
+		return nil
+	}
+	return os.WriteFile(path, normalized, 0644)
 }
 
 func copyDirContentsFiltered(srcDir, dstDir string, keep func(rel string, info os.FileInfo) bool) error {

audit/internal/collector/finalize.go

@@ -1,10 +1,18 @@
 package collector
 
-import "bee/audit/internal/schema"
+import (
+	"bee/audit/internal/schema"
+	"strings"
+)
+
+func NormalizeSnapshot(snap *schema.HardwareSnapshot, collectedAt string) {
+	finalizeSnapshot(snap, collectedAt)
+}
 
 func finalizeSnapshot(snap *schema.HardwareSnapshot, collectedAt string) {
 	snap.Memory = filterMemory(snap.Memory)
 	snap.Storage = filterStorage(snap.Storage)
+	snap.PCIeDevices = filterPCIe(snap.PCIeDevices)
 	snap.PowerSupplies = filterPSUs(snap.PowerSupplies)
 
 	setComponentStatusMetadata(snap, collectedAt)
@@ -33,11 +41,25 @@ func filterStorage(disks []schema.HardwareStorage) []schema.HardwareStorage {
 		if disk.SerialNumber == nil || *disk.SerialNumber == "" {
 			continue
 		}
+		if disk.Model != nil && isVirtualHDiskModel(*disk.Model) {
+			continue
+		}
 		out = append(out, disk)
 	}
 	return out
 }
 
+func filterPCIe(devs []schema.HardwarePCIeDevice) []schema.HardwarePCIeDevice {
+	out := make([]schema.HardwarePCIeDevice, 0, len(devs))
+	for _, dev := range devs {
+		if dev.DeviceClass != nil && strings.Contains(strings.ToLower(strings.TrimSpace(*dev.DeviceClass)), "co-processor") {
+			continue
+		}
+		out = append(out, dev)
+	}
+	return out
+}
+
 func filterPSUs(psus []schema.HardwarePowerSupply) []schema.HardwarePowerSupply {
 	out := make([]schema.HardwarePowerSupply, 0, len(psus))
 	for _, psu := range psus {

audit/internal/collector/finalize_test.go

@@ -10,6 +10,10 @@ func TestFinalizeSnapshotFiltersComponentsWithoutRequiredSerials(t *testing.T) {
 	present := true
 	status := statusOK
 	serial := "SN-1"
+	virtualModel := "Virtual HDisk1"
+	realModel := "PASCARI"
+	coProcessorClass := "Co-processor"
+	gpuClass := "VideoController"
 
 	snap := schema.HardwareSnapshot{
 		Memory: []schema.HardwareMemory{
@@ -17,9 +21,15 @@ func TestFinalizeSnapshotFiltersComponentsWithoutRequiredSerials(t *testing.T) {
 			{Present: &present, HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
 		},
 		Storage: []schema.HardwareStorage{
+			{Model: &virtualModel, SerialNumber: &serial, HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
 			{SerialNumber: &serial, HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
+			{Model: &realModel, SerialNumber: &serial, HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
 			{HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
 		},
+		PCIeDevices: []schema.HardwarePCIeDevice{
+			{DeviceClass: &coProcessorClass, HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
+			{DeviceClass: &gpuClass, HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
+		},
 		PowerSupplies: []schema.HardwarePowerSupply{
 			{SerialNumber: &serial, HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
 			{HardwareComponentStatus: schema.HardwareComponentStatus{Status: &status}},
@@ -31,9 +41,12 @@ func TestFinalizeSnapshotFiltersComponentsWithoutRequiredSerials(t *testing.T) {
 	if len(snap.Memory) != 1 || snap.Memory[0].StatusCheckedAt == nil || *snap.Memory[0].StatusCheckedAt != collectedAt {
 		t.Fatalf("memory finalize mismatch: %+v", snap.Memory)
 	}
-	if len(snap.Storage) != 1 || snap.Storage[0].StatusCheckedAt == nil || *snap.Storage[0].StatusCheckedAt != collectedAt {
+	if len(snap.Storage) != 2 || snap.Storage[0].StatusCheckedAt == nil || *snap.Storage[0].StatusCheckedAt != collectedAt {
 		t.Fatalf("storage finalize mismatch: %+v", snap.Storage)
 	}
+	if len(snap.PCIeDevices) != 1 || snap.PCIeDevices[0].DeviceClass == nil || *snap.PCIeDevices[0].DeviceClass != gpuClass {
+		t.Fatalf("pcie finalize mismatch: %+v", snap.PCIeDevices)
+	}
 	if len(snap.PowerSupplies) != 1 || snap.PowerSupplies[0].StatusCheckedAt == nil || *snap.PowerSupplies[0].StatusCheckedAt != collectedAt {
 		t.Fatalf("psu finalize mismatch: %+v", snap.PowerSupplies)
 	}

audit/internal/collector/pcie.go

@@ -59,6 +59,7 @@ func shouldIncludePCIeDevice(class, vendor, device string) bool {
 		"host bridge",
 		"isa bridge",
 		"pci bridge",
+		"co-processor",
 		"performance counter",
 		"performance counters",
 		"ram memory",

audit/internal/collector/pcie_filter_test.go

@@ -19,6 +19,7 @@ func TestShouldIncludePCIeDevice(t *testing.T) {
 		{name: "audio", class: "Audio device", want: false},
 		{name: "host bridge", class: "Host bridge", want: false},
 		{name: "pci bridge", class: "PCI bridge", want: false},
+		{name: "co-processor", class: "Co-processor", want: false},
 		{name: "smbus", class: "SMBus", want: false},
 		{name: "perf", class: "Performance counters", want: false},
 		{name: "non essential instrumentation", class: "Non-Essential Instrumentation", want: false},
@@ -76,6 +77,20 @@ func TestParseLspci_filtersAMDChipsetNoise(t *testing.T) {
 	}
 }
 
+func TestParseLspci_filtersCoProcessors(t *testing.T) {
+	input := "" +
+		"Slot:\t0000:01:00.0\nClass:\tCo-processor\nVendor:\tIntel Corporation\nDevice:\t402xx Series QAT\n\n" +
+		"Slot:\t0000:65:00.0\nClass:\tVGA compatible controller\nVendor:\tNVIDIA Corporation\nDevice:\tH100\n\n"
+
+	devs := parseLspci(input)
+	if len(devs) != 1 {
+		t.Fatalf("expected 1 remaining device, got %d", len(devs))
+	}
+	if devs[0].Model == nil || *devs[0].Model != "H100" {
+		t.Fatalf("unexpected remaining device: %+v", devs[0])
+	}
+}
+
 func TestPCIeJSONUsesSlotNotBDF(t *testing.T) {
 	input := "Slot:\t0000:65:00.0\nClass:\tVGA compatible controller\nVendor:\tNVIDIA Corporation\nDevice:\tH100\n\n"
 

audit/internal/collector/storage.go

@@ -91,7 +91,11 @@ func discoverStorageDevices() []lsblkDevice {
 // These have zero reported size, a generic fake serial, and a model name that
 // starts with "Virtual HDisk".
 func isVirtualBMCDisk(dev lsblkDevice) bool {
-	model := strings.ToLower(strings.TrimSpace(dev.Model))
+	return isVirtualHDiskModel(dev.Model)
+}
+
+func isVirtualHDiskModel(model string) bool {
+	model = strings.ToLower(strings.TrimSpace(model))
 	return strings.HasPrefix(model, "virtual hdisk")
 }
 

audit/internal/platform/kill_workers.go

@@ -0,0 +1,64 @@
+package platform
+
+import (
+	"fmt"
+	"os"
+	"strconv"
+	"strings"
+	"syscall"
+)
+
+// workerPatterns are substrings matched against /proc/<pid>/cmdline to identify
+// bee test worker processes that should be killed by KillTestWorkers.
+var workerPatterns = []string{
+	"bee-gpu-burn",
+	"stress-ng",
+	"stressapptest",
+	"memtester",
+}
+
+// KilledProcess describes a process that was sent SIGKILL.
+type KilledProcess struct {
+	PID  int    `json:"pid"`
+	Name string `json:"name"`
+}
+
+// KillTestWorkers scans /proc for running test worker processes and sends
+// SIGKILL to each one found. It returns a list of killed processes.
+// Errors for individual processes (e.g. already exited) are silently ignored.
+func KillTestWorkers() []KilledProcess {
+	entries, err := os.ReadDir("/proc")
+	if err != nil {
+		return nil
+	}
+
+	var killed []KilledProcess
+	for _, e := range entries {
+		if !e.IsDir() {
+			continue
+		}
+		pid, err := strconv.Atoi(e.Name())
+		if err != nil {
+			continue
+		}
+		cmdline, err := os.ReadFile(fmt.Sprintf("/proc/%d/cmdline", pid))
+		if err != nil {
+			continue
+		}
+		// /proc/*/cmdline uses NUL bytes as argument separators.
+		args := strings.SplitN(strings.ReplaceAll(string(cmdline), "\x00", " "), " ", 2)
+		exe := strings.TrimSpace(args[0])
+		base := exe
+		if idx := strings.LastIndexByte(exe, '/'); idx >= 0 {
+			base = exe[idx+1:]
+		}
+		for _, pat := range workerPatterns {
+			if strings.Contains(base, pat) || strings.Contains(exe, pat) {
+				_ = syscall.Kill(pid, syscall.SIGKILL)
+				killed = append(killed, KilledProcess{PID: pid, Name: base})
+				break
+			}
+		}
+	}
+	return killed
+}

audit/internal/webui/api.go

@@ -428,26 +428,6 @@ func (h *handler) handleAPIExportList(w http.ResponseWriter, r *http.Request) {
 	writeJSON(w, entries)
 }
 
-func (h *handler) handleAPIExportBundle(w http.ResponseWriter, r *http.Request) {
-	if globalQueue.hasActiveTarget("support-bundle") {
-		writeError(w, http.StatusConflict, "support bundle task is already pending or running")
-		return
-	}
-	t := &Task{
-		ID:        newJobID("support-bundle"),
-		Name:      "Support Bundle",
-		Target:    "support-bundle",
-		Status:    TaskPending,
-		CreatedAt: time.Now(),
-	}
-	globalQueue.enqueue(t)
-	writeJSON(w, map[string]string{
-		"status":  "queued",
-		"task_id": t.ID,
-		"job_id":  t.ID,
-		"url":     "/export/support.tar.gz",
-	})
-}
 
 func (h *handler) handleAPIExportUSBTargets(w http.ResponseWriter, _ *http.Request) {
 	if h.opts.App == nil {

audit/internal/webui/api_test.go

@@ -1,7 +1,6 @@
 package webui
 
 import (
-	"encoding/json"
 	"net/http/httptest"
 	"strings"
 	"testing"
@@ -65,42 +64,6 @@ func TestHandleAPISATRunDecodesBodyWithoutContentLength(t *testing.T) {
 	}
 }
 
-func TestHandleAPIExportBundleQueuesTask(t *testing.T) {
-	globalQueue.mu.Lock()
-	originalTasks := globalQueue.tasks
-	globalQueue.tasks = nil
-	globalQueue.mu.Unlock()
-	t.Cleanup(func() {
-		globalQueue.mu.Lock()
-		globalQueue.tasks = originalTasks
-		globalQueue.mu.Unlock()
-	})
-
-	h := &handler{opts: HandlerOptions{ExportDir: t.TempDir()}}
-	req := httptest.NewRequest("POST", "/api/export/bundle", nil)
-	rec := httptest.NewRecorder()
-
-	h.handleAPIExportBundle(rec, req)
-
-	if rec.Code != 200 {
-		t.Fatalf("status=%d body=%s", rec.Code, rec.Body.String())
-	}
-	var body map[string]string
-	if err := json.Unmarshal(rec.Body.Bytes(), &body); err != nil {
-		t.Fatalf("decode response: %v", err)
-	}
-	if body["task_id"] == "" {
-		t.Fatalf("missing task_id in response: %v", body)
-	}
-	globalQueue.mu.Lock()
-	defer globalQueue.mu.Unlock()
-	if len(globalQueue.tasks) != 1 {
-		t.Fatalf("tasks=%d want 1", len(globalQueue.tasks))
-	}
-	if got := globalQueue.tasks[0].Target; got != "support-bundle" {
-		t.Fatalf("target=%q want support-bundle", got)
-	}
-}
 
 func TestPushFanRingsTracksByNameAndCarriesForwardMissingSamples(t *testing.T) {
 	h := &handler{}

audit/internal/webui/metricsdb.go

@@ -6,6 +6,7 @@ import (
 	"io"
 	"os"
 	"path/filepath"
+	"sort"
 	"strconv"
 	"time"
 
@@ -217,7 +218,9 @@ func (m *MetricsDB) loadSamples(query string, args ...any) ([]platform.LiveMetri
 		}
 	}
 
-	// Collect unique GPU indices and fan names from loaded data (preserve order)
+	// Collect unique GPU indices and fan/temp names from loaded data.
+	// Sort each list so that sample reconstruction is deterministic regardless
+	// of Go's non-deterministic map iteration order.
 	seenGPU := map[int]bool{}
 	var gpuIndices []int
 	for k := range gpuData {
@@ -226,6 +229,8 @@ func (m *MetricsDB) loadSamples(query string, args ...any) ([]platform.LiveMetri
 			gpuIndices = append(gpuIndices, k.idx)
 		}
 	}
+	sort.Ints(gpuIndices)
+
 	seenFan := map[string]bool{}
 	var fanNames []string
 	for k := range fanData {
@@ -234,6 +239,8 @@ func (m *MetricsDB) loadSamples(query string, args ...any) ([]platform.LiveMetri
 			fanNames = append(fanNames, k.name)
 		}
 	}
+	sort.Strings(fanNames)
+
 	seenTemp := map[string]bool{}
 	var tempNames []string
 	for k := range tempData {
@@ -242,6 +249,7 @@ func (m *MetricsDB) loadSamples(query string, args ...any) ([]platform.LiveMetri
 			tempNames = append(tempNames, k.name)
 		}
 	}
+	sort.Strings(tempNames)
 
 	samples := make([]platform.LiveMetricSample, len(sysRows))
 	for i, r := range sysRows {

audit/internal/webui/pages.go

@@ -1178,73 +1178,46 @@ func listExportFiles(exportDir string) ([]string, error) {
 }
 
 func renderSupportBundleInline() string {
-	return `<button id="support-bundle-btn" class="btn btn-primary" onclick="supportBundleBuild()">Build Support Bundle</button>
-<a id="support-bundle-download" class="btn btn-secondary" href="/export/support.tar.gz" style="display:none">&#8595; Download Support Bundle</a>
-<div id="support-bundle-status" style="margin-top:12px;font-size:13px;color:var(--muted)">No support bundle built in this session.</div>
-<div id="support-bundle-log" class="terminal" style="display:none;margin-top:12px;max-height:260px"></div>
+	return `<button id="support-bundle-btn" class="btn btn-primary" onclick="supportBundleDownload()">&#8595; Download Support Bundle</button>
+<div id="support-bundle-status" style="margin-top:10px;font-size:13px;color:var(--muted)"></div>
 <script>
-(function(){
-var _supportBundleES = null;
-window.supportBundleBuild = function() {
+window.supportBundleDownload = function() {
   var btn = document.getElementById('support-bundle-btn');
   var status = document.getElementById('support-bundle-status');
-  var log = document.getElementById('support-bundle-log');
-  var download = document.getElementById('support-bundle-download');
-  if (_supportBundleES) {
-    _supportBundleES.close();
-    _supportBundleES = null;
-  }
   btn.disabled = true;
   btn.textContent = 'Building...';
-  status.textContent = 'Queueing support bundle task...';
+  status.textContent = 'Collecting logs and export data\u2026';
   status.style.color = 'var(--muted)';
-  log.style.display = '';
-  log.textContent = '';
-  download.style.display = 'none';
-
-  fetch('/api/export/bundle', {method:'POST'}).then(function(r){
-    return r.json().then(function(j){
-      if (!r.ok) throw new Error(j.error || r.statusText);
-      return j;
-    });
-  }).then(function(data){
-    if (!data.task_id) throw new Error('missing task id');
-    status.textContent = 'Building support bundle...';
-    _supportBundleES = new EventSource('/api/tasks/' + data.task_id + '/stream');
-    _supportBundleES.onmessage = function(e) {
-      log.textContent += e.data + '\n';
-      log.scrollTop = log.scrollHeight;
-    };
-    _supportBundleES.addEventListener('done', function(e) {
-      _supportBundleES.close();
-      _supportBundleES = null;
-      btn.disabled = false;
-      btn.textContent = 'Build Support Bundle';
-      if (e.data) {
-        status.textContent = 'Error: ' + e.data;
-        status.style.color = 'var(--crit-fg)';
-        return;
-      }
-      status.textContent = 'Support bundle ready.';
+  var filename = 'bee-support.tar.gz';
+  fetch('/export/support.tar.gz')
+    .then(function(r) {
+      if (!r.ok) throw new Error('HTTP ' + r.status);
+      var cd = r.headers.get('Content-Disposition') || '';
+      var m = cd.match(/filename="?([^";]+)"?/);
+      if (m) filename = m[1];
+      return r.blob();
+    })
+    .then(function(blob) {
+      var url = URL.createObjectURL(blob);
+      var a = document.createElement('a');
+      a.href = url;
+      a.download = filename;
+      document.body.appendChild(a);
+      a.click();
+      document.body.removeChild(a);
+      URL.revokeObjectURL(url);
+      status.textContent = 'Download started.';
       status.style.color = 'var(--ok-fg)';
-      download.style.display = '';
-    });
-    _supportBundleES.onerror = function() {
-      if (_supportBundleES) _supportBundleES.close();
-      _supportBundleES = null;
-      btn.disabled = false;
-      btn.textContent = 'Build Support Bundle';
-      status.textContent = 'Support bundle stream disconnected.';
+    })
+    .catch(function(e) {
+      status.textContent = 'Error: ' + e.message;
       status.style.color = 'var(--crit-fg)';
-    };
-  }).catch(function(e){
-    btn.disabled = false;
-    btn.textContent = 'Build Support Bundle';
-    status.textContent = 'Error: ' + e;
-    status.style.color = 'var(--crit-fg)';
-  });
+    })
+    .finally(function() {
+      btn.disabled = false;
+      btn.textContent = '\u2195 Download Support Bundle';
+    });
 };
-})();
 </script>`
 }
 
@@ -1577,8 +1550,10 @@ func renderInstall() string {
 // ── Tasks ─────────────────────────────────────────────────────────────────────
 
 func renderTasks() string {
-	return `<div style="display:flex;align-items:center;gap:12px;margin-bottom:16px">
+	return `<div style="display:flex;align-items:center;gap:12px;margin-bottom:16px;flex-wrap:wrap">
 <button class="btn btn-danger btn-sm" onclick="cancelAll()">Cancel All</button>
+<button class="btn btn-sm" style="background:#b45309;color:#fff" onclick="killWorkers()" title="Send SIGKILL to all running test processes (bee-gpu-burn, stress-ng, stressapptest, memtester)">Kill Workers</button>
+<span id="kill-toast" style="font-size:12px;color:var(--muted);display:none"></span>
 <span style="font-size:12px;color:var(--muted)">Tasks run one at a time. Logs persist after navigation.</span>
 </div>
 <div class="card">
@@ -1639,6 +1614,21 @@ function cancelTask(id) {
 function cancelAll() {
   fetch('/api/tasks/cancel-all',{method:'POST'}).then(()=>loadTasks());
 }
+function killWorkers() {
+  if (!confirm('Send SIGKILL to all running test workers (bee-gpu-burn, stress-ng, stressapptest, memtester)?\n\nThis will also cancel all queued and running tasks.')) return;
+  fetch('/api/tasks/kill-workers',{method:'POST'})
+    .then(r=>r.json())
+    .then(d=>{
+      loadTasks();
+      var toast = document.getElementById('kill-toast');
+      var parts = [];
+      if (d.cancelled > 0) parts.push(d.cancelled+' task'+(d.cancelled===1?'':'s')+' cancelled');
+      if (d.killed > 0) parts.push(d.killed+' process'+(d.killed===1?'':'es')+' killed');
+      toast.textContent = parts.length ? parts.join(', ')+'.' : 'No processes found.';
+      toast.style.display = '';
+      setTimeout(()=>{ toast.style.display='none'; }, 5000);
+    });
+}
 function setPriority(id, delta) {
   fetch('/api/tasks/'+id+'/priority',{method:'POST',headers:{'Content-Type':'application/json'},body:JSON.stringify({delta:delta})})
     .then(()=>loadTasks());

audit/internal/webui/server.go

@@ -128,7 +128,11 @@ type namedMetricsRing struct {
 	Ring *metricsRing
 }
 
-const metricsChartWindow = 120
+// metricsChartWindow is the number of samples kept in the live ring buffer.
+// At metricsCollectInterval = 5 s this covers 30 minutes of live history.
+const metricsChartWindow = 360
+
+var metricsCollectInterval = 5 * time.Second
 
 // pendingNetChange tracks a network state change awaiting confirmation.
 type pendingNetChange struct {
@@ -238,6 +242,7 @@ func NewHandler(opts HandlerOptions) http.Handler {
 	// Tasks
 	mux.HandleFunc("GET /api/tasks", h.handleAPITasksList)
 	mux.HandleFunc("POST /api/tasks/cancel-all", h.handleAPITasksCancelAll)
+	mux.HandleFunc("POST /api/tasks/kill-workers", h.handleAPITasksKillWorkers)
 	mux.HandleFunc("POST /api/tasks/{id}/cancel", h.handleAPITasksCancel)
 	mux.HandleFunc("POST /api/tasks/{id}/priority", h.handleAPITasksPriority)
 	mux.HandleFunc("GET /api/tasks/{id}/stream", h.handleAPITasksStream)
@@ -256,7 +261,6 @@ func NewHandler(opts HandlerOptions) http.Handler {
 
 	// Export
 	mux.HandleFunc("GET /api/export/list", h.handleAPIExportList)
-	mux.HandleFunc("POST /api/export/bundle", h.handleAPIExportBundle)
 	mux.HandleFunc("GET /api/export/usb", h.handleAPIExportUSBTargets)
 	mux.HandleFunc("POST /api/export/usb/audit", h.handleAPIExportUSBAudit)
 	mux.HandleFunc("POST /api/export/usb/bundle", h.handleAPIExportUSBBundle)
@@ -301,7 +305,7 @@ func NewHandler(opts HandlerOptions) http.Handler {
 
 func (h *handler) startMetricsCollector() {
 	go func() {
-		ticker := time.NewTicker(1 * time.Second)
+		ticker := time.NewTicker(metricsCollectInterval)
 		defer ticker.Stop()
 		for range ticker.C {
 			sample := platform.SampleLiveMetrics()
@@ -381,15 +385,12 @@ func (h *handler) handleRuntimeHealthJSON(w http.ResponseWriter, r *http.Request
 }
 
 func (h *handler) handleSupportBundleDownload(w http.ResponseWriter, r *http.Request) {
-	archive, err := app.LatestSupportBundlePath()
+	archive, err := app.BuildSupportBundle(h.opts.ExportDir)
 	if err != nil {
-		if errors.Is(err, os.ErrNotExist) {
-			http.Error(w, "support bundle not built yet", http.StatusNotFound)
-			return
-		}
-		http.Error(w, fmt.Sprintf("locate support bundle: %v", err), http.StatusInternalServerError)
+		http.Error(w, fmt.Sprintf("build support bundle: %v", err), http.StatusInternalServerError)
 		return
 	}
+	defer os.Remove(archive)
 	w.Header().Set("Cache-Control", "no-store")
 	w.Header().Set("Content-Type", "application/gzip")
 	w.Header().Set("Content-Disposition", fmt.Sprintf("attachment; filename=%q", filepath.Base(archive)))
@@ -1059,9 +1060,16 @@ func chartYAxisNumber(v float64) string {
 		v = -v
 	}
 	var out string
-	if v >= 1000 {
+	switch {
+	case v >= 10000:
 		out = fmt.Sprintf("%dк", int((v+500)/1000))
-	} else {
+	case v >= 1000:
+		// Use one decimal place so ticks like 1400, 1600, 1800 read as
+		// "1,4к", "1,6к", "1,8к" instead of the ambiguous "1к"/"2к".
+		s := fmt.Sprintf("%.1f", v/1000)
+		s = strings.TrimRight(strings.TrimRight(s, "0"), ".")
+		out = strings.ReplaceAll(s, ".", ",") + "к"
+	default:
 		out = fmt.Sprintf("%.0f", v)
 	}
 	if neg {

audit/internal/webui/server_test.go

@@ -175,10 +175,13 @@ func TestChartYAxisNumber(t *testing.T) {
 	}{
 		{in: 999, want: "999"},
 		{in: 1000, want: "1к"},
-		{in: 1370, want: "1к"},
-		{in: 1500, want: "2к"},
+		{in: 1370, want: "1,4к"},
+		{in: 1500, want: "1,5к"},
+		{in: 1700, want: "1,7к"},
+		{in: 2000, want: "2к"},
+		{in: 9999, want: "10к"},
 		{in: 10200, want: "10к"},
-		{in: -1499, want: "-1к"},
+		{in: -1500, want: "-1,5к"},
 	}
 	for _, tc := range tests {
 		if got := chartYAxisNumber(tc.in); got != tc.want {

audit/internal/webui/tasks.go

@@ -716,6 +716,38 @@ func (h *handler) handleAPITasksCancelAll(w http.ResponseWriter, _ *http.Request
 	writeJSON(w, map[string]int{"cancelled": n})
 }
 
+func (h *handler) handleAPITasksKillWorkers(w http.ResponseWriter, _ *http.Request) {
+	// Cancel all queued/running tasks in the queue first.
+	globalQueue.mu.Lock()
+	now := time.Now()
+	cancelled := 0
+	for _, t := range globalQueue.tasks {
+		switch t.Status {
+		case TaskPending:
+			t.Status = TaskCancelled
+			t.DoneAt = &now
+			cancelled++
+		case TaskRunning:
+			if t.job != nil {
+				t.job.abort()
+			}
+			t.Status = TaskCancelled
+			t.DoneAt = &now
+			cancelled++
+		}
+	}
+	globalQueue.persistLocked()
+	globalQueue.mu.Unlock()
+
+	// Kill orphaned test worker processes at the OS level.
+	killed := platform.KillTestWorkers()
+	writeJSON(w, map[string]any{
+		"cancelled": cancelled,
+		"killed":    len(killed),
+		"processes": killed,
+	})
+}
+
 func (h *handler) handleAPITasksStream(w http.ResponseWriter, r *http.Request) {
 	id := r.PathValue("id")
 	// Wait up to 5s for the task to get a job (it may be pending)
@@ -769,8 +801,17 @@ func (q *taskQueue) loadLocked() {
 			params:    pt.Params,
 		}
 		q.assignTaskLogPathLocked(t)
-		if t.Status == TaskPending || t.Status == TaskRunning {
-			t.Status = TaskPending
+		if t.Status == TaskRunning {
+			// The task was interrupted by a bee-web restart. Child processes
+			// (e.g. bee-gpu-burn-worker) survive the restart in their own
+			// process groups and cannot be cancelled retroactively. Mark the
+			// task as failed so the user can decide whether to re-run it
+			// rather than blindly re-launching duplicate workers.
+			now := time.Now()
+			t.Status = TaskFailed
+			t.DoneAt = &now
+			t.ErrMsg = "interrupted by bee-web restart"
+		} else if t.Status == TaskPending {
 			t.StartedAt = nil
 			t.DoneAt = nil
 			t.ErrMsg = ""

audit/internal/webui/tasks_test.go

@@ -24,21 +24,34 @@ func TestTaskQueuePersistsAndRecoversPendingTasks(t *testing.T) {
 	}
 
 	started := time.Now().Add(-time.Minute)
-	task := &Task{
-		ID:        "task-1",
+
+	// A task that was pending (not yet started) must be re-queued on restart.
+	pendingTask := &Task{
+		ID:        "task-pending",
 		Name:      "Memory Burn-in",
 		Target:    "memory-stress",
 		Priority:  2,
-		Status:    TaskRunning,
+		Status:    TaskPending,
 		CreatedAt: time.Now().Add(-2 * time.Minute),
-		StartedAt: &started,
-		params: taskParams{
-			Duration:    300,
-			BurnProfile: "smoke",
-		},
+		params:    taskParams{Duration: 300, BurnProfile: "smoke"},
+	}
+	// A task that was running when bee-web crashed must NOT be re-queued —
+	// its child processes (e.g. gpu-burn-worker) survive the restart in
+	// their own process groups and can't be cancelled retroactively.
+	runningTask := &Task{
+		ID:        "task-running",
+		Name:      "NVIDIA GPU Stress",
+		Target:    "nvidia-stress",
+		Priority:  1,
+		Status:    TaskRunning,
+		CreatedAt: time.Now().Add(-3 * time.Minute),
+		StartedAt: &started,
+		params:    taskParams{Duration: 86400},
+	}
+	for _, task := range []*Task{pendingTask, runningTask} {
+		q.tasks = append(q.tasks, task)
+		q.assignTaskLogPathLocked(task)
 	}
-	q.tasks = append(q.tasks, task)
-	q.assignTaskLogPathLocked(task)
 	q.persistLocked()
 
 	recovered := &taskQueue{
@@ -48,21 +61,47 @@ func TestTaskQueuePersistsAndRecoversPendingTasks(t *testing.T) {
 	}
 	recovered.loadLocked()
 
-	if len(recovered.tasks) != 1 {
-		t.Fatalf("tasks=%d want 1", len(recovered.tasks))
+	if len(recovered.tasks) != 2 {
+		t.Fatalf("tasks=%d want 2", len(recovered.tasks))
 	}
-	got := recovered.tasks[0]
-	if got.Status != TaskPending {
-		t.Fatalf("status=%q want %q", got.Status, TaskPending)
+
+	byID := map[string]*Task{}
+	for i := range recovered.tasks {
+		byID[recovered.tasks[i].ID] = recovered.tasks[i]
 	}
-	if got.StartedAt != nil {
-		t.Fatalf("started_at=%v want nil for recovered pending task", got.StartedAt)
+
+	// Pending task must be re-queued as pending with params intact.
+	p := byID["task-pending"]
+	if p == nil {
+		t.Fatal("task-pending not found")
 	}
-	if got.params.Duration != 300 || got.params.BurnProfile != "smoke" {
-		t.Fatalf("params=%+v", got.params)
+	if p.Status != TaskPending {
+		t.Fatalf("pending task: status=%q want %q", p.Status, TaskPending)
 	}
-	if got.LogPath == "" {
-		t.Fatal("expected log path")
+	if p.StartedAt != nil {
+		t.Fatalf("pending task: started_at=%v want nil", p.StartedAt)
+	}
+	if p.params.Duration != 300 || p.params.BurnProfile != "smoke" {
+		t.Fatalf("pending task: params=%+v", p.params)
+	}
+	if p.LogPath == "" {
+		t.Fatal("pending task: expected log path")
+	}
+
+	// Running task must be marked failed, not re-queued, to prevent
+	// launching duplicate workers (e.g. a second set of gpu-burn-workers).
+	r := byID["task-running"]
+	if r == nil {
+		t.Fatal("task-running not found")
+	}
+	if r.Status != TaskFailed {
+		t.Fatalf("running task: status=%q want %q", r.Status, TaskFailed)
+	}
+	if r.ErrMsg == "" {
+		t.Fatal("running task: expected non-empty error message")
+	}
+	if r.DoneAt == nil {
+		t.Fatal("running task: expected done_at to be set")
 	}
 }
 

iso/builder/build.sh

@@ -591,9 +591,12 @@ recover_iso_memtest() {
 AUDIT_VERSION_EFFECTIVE="$(resolve_audit_version)"
 ISO_VERSION_EFFECTIVE="$(resolve_iso_version)"
 ISO_BASENAME="easy-bee-${BEE_GPU_VENDOR}-v${ISO_VERSION_EFFECTIVE}-amd64"
-LOG_DIR="${DIST_DIR}/${ISO_BASENAME}.logs"
-LOG_ARCHIVE="${DIST_DIR}/${ISO_BASENAME}.logs.tar.gz"
-ISO_OUT="${DIST_DIR}/${ISO_BASENAME}.iso"
+# Versioned output directory: dist/easy-bee-v4.1/ — all final artefacts live here.
+OUT_DIR="${DIST_DIR}/easy-bee-v${ISO_VERSION_EFFECTIVE}"
+mkdir -p "${OUT_DIR}"
+LOG_DIR="${OUT_DIR}/${ISO_BASENAME}.logs"
+LOG_ARCHIVE="${OUT_DIR}/${ISO_BASENAME}.logs.tar.gz"
+ISO_OUT="${OUT_DIR}/${ISO_BASENAME}.iso"
 LOG_OUT="${LOG_DIR}/build.log"
 
 cleanup_build_log() {
@@ -616,7 +619,8 @@ cleanup_build_log() {
 
     if [ -n "${LOG_DIR:-}" ] && [ -d "${LOG_DIR}" ] && command -v tar >/dev/null 2>&1; then
         rm -f "${LOG_ARCHIVE}"
-        tar -czf "${LOG_ARCHIVE}" -C "${DIST_DIR}" "$(basename "${LOG_DIR}")" 2>/dev/null || true
+        tar -czf "${LOG_ARCHIVE}" -C "$(dirname "${LOG_DIR}")" "$(basename "${LOG_DIR}")" 2>/dev/null || true
+        rm -rf "${LOG_DIR}"
     fi
 
     exit "${status}"