feat(iso): split the live medium into semantic SquashFS layers
Booting via BMC virtual CD reads the ~2.8 GB filesystem squashfs sequentially during the live-boot toram copy; a mid-read drop of the redirected medium loses the whole copy and fails the boot (v14). Split the rootfs into self-contained semantic layers so a retry re-reads at most one ~500-700 MiB layer, not everything. This is a resilience / reduced-re-read mechanism, not a fix for the virtual-media instability. NVIDIA variants now ship 7 layers (00-base, 05-firmware, 08-desktop, 10-nvidia-driver, 20-nvidia-platform, 30-nvidia-cuda-libs, 40-nvidia-dcgm-cuda) plus an explicit live/filesystem.module that fixes their OverlayFS order; amd/nogpu keep a single squashfs. - lib/squashfs-layers.sh: deterministic classifier (dpkg file ownership plus explicit rules for build.sh-injected files, never a path substring), per-layer mksquashfs, 800 MiB hard ceiling, unsquashfs -s plus strict extraction of every layer, merged-rootfs bootability check. - build.sh: split the monolith after the full lb build, verify and merge, write the module file, delete the monolith only then; abort before ISO assembly on any failure. Runs the builder test suites up front. - fast-path: force a full build for a multi-layer medium; fast_path_repack_squashfs hard-refuses (it would drop layers). - iso-validation.sh: validate_iso_squashfs_layers (module vs layer set match, size ceiling, no lone giant squashfs) and validate_iso_media_integrity (xorriso -check_media). - bee-install: honour filesystem.module order, abort on any layer failure. - 9013-toram-retry: record the real rsync exit code (it printed a false rc=0) and correct the "resumes the tail" comment (rsync without --partial keeps only fully-copied layers). No unsafe partial resume. - tests: test-squashfs-layers.sh plus a multi-layer guard in test-build-libs.sh; both run at the top of every build. - docs: bible-local architecture and decision, iso/README, iso-build-rules. Verified by a full nvidia build: 7 layers 622/199/256/466/37/567/562 MiB, every validator passes, xorriso -check_media good, merged rootfs bootable. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
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co-authored by
Claude Sonnet 5
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@@ -155,5 +155,28 @@ if ! needs_full_build >/dev/null; then
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echo "ERROR: kernel ABI change did not force a full build" >&2
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exit 1
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fi
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printf '%s\n' "$DEBIAN_KERNEL_ABI" > "$FULL_BUILD_ABI_FILE"
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# A multi-layer live medium must always force a full build: the fast path only
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# repacks one squashfs and would silently drop the other layers.
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touch "$BUILD_WORK_DIR/binary/live/filesystem-v13.0-test-10-nvidia-driver.squashfs"
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if ! needs_full_build >/dev/null; then
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echo "ERROR: a multi-layer squashfs medium did not force a full build" >&2
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exit 1
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fi
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printf '%s\n' \
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filesystem-v13.0-test-00-base.squashfs \
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filesystem-v13.0-test-10-nvidia-driver.squashfs \
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> "$BUILD_WORK_DIR/binary/live/filesystem.module"
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rm -f "$BUILD_WORK_DIR/binary/live/filesystem-v13.0-test-10-nvidia-driver.squashfs"
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if ! needs_full_build >/dev/null; then
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echo "ERROR: filesystem.module alone did not force a full build" >&2
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exit 1
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fi
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if ( fast_path_repack_squashfs ) >/dev/null 2>&1; then
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echo "ERROR: fast_path_repack_squashfs ran on a multi-layer medium" >&2
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exit 1
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fi
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rm -f "$BUILD_WORK_DIR/binary/live/filesystem.module"
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echo "build library tests: OK"
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